ROI Calculator →
SOLUTIONS

Joining & Press Systems

Precise joining processes for series production — reproducible, process-monitored and scalable from manual to fully automated.

Multi-station press with two servo-electric press axes, VKE Solutions

Process monitoring

Full force-displacement monitoring in real time — every joining result documented and analysable.

Modular & retrofittable

Starts with manual loading — upgradable to robotic automation without rebuilding the base machine.

Standards-compliant

VDA- and ISO 9001-compliant. OK/NOK evaluation, SPC connection and complete logging.

Fully connectable

Directly combinable with part marking, handling and end-of-line testing.

INDUSTRIES & PROCESSES

Applications

Automotive & Suppliers

Joining housings, bearing rings and fasteners in series production. Process-monitored, VDA-compliant, fully documented.

Medical Technology

Joining under elevated cleanliness requirements with complete documentation to MDR. Traceability of every single component.

Electrical & Electronics

Precision joining of contacts, connectors and sensor housings. High repeatability for miniaturised components.

Defence

Standards-compliant joining processes with complete traceability. Designed for the highest quality requirements and audit readiness.

Press-fit connectionsClinching (TOX)Press-fitting bearings & bushingsPin & contact insertionConnector assemblyHousing assemblyAdhesive bondingRiveting & self-pierce riveting (SPR)Hemming

In the linked production line

Joining and press systems combine modularly — as a single machine or as part of a complete production system.

CASE STUDIES

Completed projects

Selected, anonymised projects from real production.

Modular joining and press cell with infeed/outfeed conveyor
Electrical & Electronics

Assembly of electric drives for roller shutters in 9 stations (rotor, sleeves, ball bearings, brake backing plate, motor assembly), cycle time 10 seconds.

9 stationsCycle time 10 sec.Rotor/stator assemblyBall bearingsBrake backing plate
Servo-electric joining and press station
Automotive (E-Mobility)

Battery testing: destructive testing of EV batteries as a preliminary stage for battery recycling, manual loading.

EV batteryBattery testingDestructive testingPre-stage for battery recyclingManual loading
Joining and press machine with handling robot and belt feeding
Automotive

Pressing bushings into spacer washers, bulk material feeding with robot handling.

Bulk material feedingBelt feedingPressSpacer washersBushings
Twin-robot cell for joining and press processes
Automotive

Joining a bushing onto the rotor shaft using a servo press, including DMC laser marking for traceability.

DMC laser markingRotor shaftServo pressJoining: bushing onto shaftBufferHandlingRobot loading
Joining and press station with two press spindles for rotor-stator assembly
Automotive (E-Mobility)

Joining the rotor shaft into the stator stack by pressing, with force and position monitoring.

EVRotor shaftStator stackPressingForce monitoringPosition monitoring
Linked special-purpose machine with gantry modules, Fanuc robot and SLC conveyor line
Automotive

Joining rotor and stator in 2 parallel press stations (synchronised operation) to reduce cycle time.

Rotor-stator joiningParallel operation2 stations synchronisedCycle time reduction
1 / 6

A joining or press system for your process?

Tell us about your application — we develop the right solution. Modular, standards-compliant, turnkey.