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CASE STUDY

Timber in. Finished BRIQ out.

For TRIQBRIQ — a manufacturer of sustainable timber construction systems — VKE built a fully linked production system that turns a planed timber beam into a fully assembled, laser-marked solid-timber building block. The operator feeds in timber and takes out the finished product. No further intervention is required.

TRIQBRIQ production system — fully linked production line with magazine & inspection station, timber cutting machine, assembly machine and palletising cell

The production line in numbers

KUKA robots
14servo axes
3D AI bin picking
AI 360° inspection
drill spindles / cycle
servo presses · 100% QA
Siemens safety
CO₂laser traceability

Four modules. One logic. Production where it’s needed.

Conventional manufacturing systems are fixed installations: one location, fixed capacity, long supply chains. The TRIQBRIQ line follows a different logic — each of the four modules has its own controller, stands on a mobile frame and can run standalone or linked. Plug in and produce.

This makes decentralised micro-production possible: close to the raw material, close to the customer, with no idle or excess capacity — while delivering consistently precise results.

01

Magazine & Inspection Station

The digital gatekeeper for raw-timber quality

  • Buffer for up to 15 timber beams — the line keeps running while the operator loads the next batch.
  • 3× AI-assisted 360° camera inspection checks every beam all round for cracks, defects and grading class.
  • Detected defect positions are passed on digitally to the timber cutting machine and cut out there during the process.
  • Fully automatic singulation and position-accurate transfer — no manual handling required. Zero changeover effort for standard formats.
02

Timber Cutting Machine

Sawing & drilling with surgical precision

  • An automatic trim cut establishes a defined reference edge — no crooked start, no incorrect final length.
  • Four high-performance drilling spindles set all dowel holes simultaneously in a single cycle.
  • A KUKA industrial robot handles all four chamfer cuts and sorts out scrap — without stopping the line.
  • Splinter-free saw cut with a special blade (partner: Leitz) — a flawless cut surface with no rework.
03

Assembly Machine

Where individual parts become a whole BRIQ

  • AI bin picking: robots use cameras to recognise every wooden dowel in the SLC and pick it precisely — two systems for multiple dowel sizes.
  • KUKA joins each element layer by layer in a precision V-block; a press axis pushes the layers together in a controlled sequence to form the finished BRIQ.
  • 2× force-displacement-monitored servo presses join dowel by dowel — with 100% quality monitoring.
  • A CO₂ laser burns in the serial number, date and machine ID — complete traceability through to deconstruction and recycling.
  • Integrated manual workstation for special formats — seamlessly built into the line without interrupting the automatic flow.
04

Palletising Cell

Finished. Stacked. Ready to ship.

  • A powerful KUKA robot palletises every finished BRIQ precisely and in exact cycle time onto the Euro-pallet.
  • Continuous operation until the pallet is full — automatic notification, pallet change, and production carries on.
  • Fully enclosed safety work area with a dedicated loading & unloading opening.
  • Compatible with all standard BRIQ formats — direct, flexible and with minimal downtime.

Main components at a glance

  • Aluminium profile system
  • Machined welded frames
  • 6× conveyor systems
  • Electric grippers
  • 5× KUKA robots
  • 2× 3D AI bin picking (no changeover)
  • 3× AI 360° camera inspection
  • 4× Siemens safety controllers
  • 14× servo axes
  • 2× force-displacement-monitored joining modules
  • 4× high-performance drilling spindles
  • 2× circular saws
  • 1× CO₂ marking laser
  • 1× QR code reader
  • 3× vacuum grippers (Venturi)
  • High-end pneumatics

A production system like TRIQBRIQ for your process?

From automation potential assessment to a turnkey line — everything from a single source. Talk to us about your application.